Assembly line control panel

An easy-to-use operator panel delivers the following direct benefits to an assembly line, grouped under People, Efficiency, Quality, and Cost:

1. People – faster onboarding, shorter training, fewer errors
   A one-touch, Chinese-language interface with color icons lets new hires work independently after one hour and cuts operating errors to below 1 %, reducing training effort by 90 %.
2. Efficiency – steady takt, faster change-over, shorter downtime
   One-touch access to common functions saves a few seconds per cycle, adding up to dozens of extra productive minutes each day.
   Model change-overs use stored recipes: one tap uploads new parameters, cutting change-over time from 30 min to 3 min.
   Real-time status and fault codes are visible on the spot, so technicians no longer walk back to the office for a laptop, trimming average downtime by 15–25 %.
3. Quality – error-proofing, traceability, consistency
   Pre-start checks verify material presence and bar-codes; any mismatch locks the station and prevents scrap.
   Key values (torque, pressure, time) are logged automatically, enabling item-level traceability and smoother customer audits.
4. Cost – fewer operators, lower maintenance, less floor space
   Simpler operation removes the need for one dedicated assistant per line.
   With IP65 protection and a sub-0.5 % annual failure rate, spare-part and maintenance workload drops 30 %.
   Compact plug-in terminals shrink the electrical cabinet by 20 %, allowing a tighter line layout.