LED Light Illuminance Calculator for Assembly Line
Core formula: Illuminance = (Luminous flux × Utilization coefficient × Maintenance coefficient) / Illuminated area
Unit: Lumens (lm)
Unit: Square meters (m²)
Reference: 0.7-0.8 for single-sided panel light, 0.8-0.85 for ceiling recessed
Reference: 0.8 for clean environment, 0.7 for general environment, 0.6 for dusty environment
Please enter valid values (all values must be greater than 0)!
Calculation Result:
Unit: Lux (lx)
Importance of Appropriate Illuminance for Assembly Production
Appropriate lighting illuminance is a core guarantee for the efficient, safe and high-quality operation of assembly production lines, with its importance mainly reflected in the following aspects:
- Guarantee operational accuracy: Assembly processes often involve the fitting of small parts and precision interfaces (such as electronic components, mechanical connectors). Sufficient and uniform illuminance can clearly present part details, reduce assembly deviations, wrong assembly, missing assembly and other problems, and directly improve product qualification rates.
- Reduce work fatigue: Long-term work in low-illuminance environments easily causes visual fatigue, leading to inattention and reduced reaction speed. Standard-compliant illuminance can alleviate visual fatigue, maintain employees’ stable working state, and improve production efficiency.
- Reduce safety accidents: Insufficient illuminance can cover up potential safety hazards in the operation area (such as improper tool placement, equipment edges, ground debris). Appropriate lighting enables employees to clearly identify risks and reduce the incidence of safety accidents such as collisions, scratches and mechanical injuries.
Reference Illuminance Table for Assembly Production
| Assembly Production Scenarios | Reference Illuminance (lx, Lux) | Remarks |
|---|---|---|
| General component assembly (e.g., hardware) | 150-200 | Basic assembly processes without fine operations |
| Electronic component assembly (e.g., circuit boards) | 300-500 | Involves micro-components, welding and other operations |
| Precision instrument assembly (e.g., meters, movements) | 500-1000 | Ultra-fine operations, can be used with local lighting |
| Assembly line inspection stations | 500-750 | Special for defect detection and dimension verification |
| Large component assembly (e.g., mechanical frames) | 100-150 | Large operation range, mainly with overall lighting |