The modular free flow chain conveyor system utilizes a differential chain mechanism enabling pallets to travel at double the chain speed, ensuring efficient and flexible material handling. Featuring standardized aluminum or steel construction, variable-frequency drive systems, and configurable load capacities from 10kg to 1000kg per station, it supports diverse industrial applications including electronics assembly, automotive components, and logistics operations through customizable straight, curved, lift, and transfer modular units.
Modular Free Flow Chain Conveyor System Technical Specifications
I. System Overview
The Modular Free Flow Chain Conveyor System is an automated conveying equipment designed with standardized, modular architecture. Its core feature utilizes the Free Flow Chain (Differential Chain) transmission principle, enabling the pallet carrying workpieces to travel at 2x the chain speed, achieving efficient and flexible material handling. Widely applied in automotive components, electronics, home appliances, and logistics industries for assembly production lines.
10% chain links, 5% rollers, 1 set drive components recommended
For detailed selection calculations (torque calculation, chain tension verification, motor power validation) or 3D layout recommendations for specific applications, please provide additional operational parameters.
Application Scope and Suitable Factory Types for Free Flow Chain Conveyors
I. Core Application Fields
Free flow chain conveyor systems, characterized by accumulation conveying, flexible assembly, and efficient flow, are primarily applied in the following scenarios:
الأنواع المعلقة تنقل الحمل من الأرض إلى السقف، فتتطلب سقفًا بقدرة ≥2.5 ك ن/م²، معوّقات اهتزاز وتسوية دورية، توفر أرضية خالية لغرف نظيفة أو مرور رافعات، لكنها ترفع الكلفة ١٥–٢٥٪. الأرضية تُثبَّت بأرض ٥٠٠ كغ/م²، تتحمل أحمالًا أكبر، تسويتها بسيطة وصيانتها من سطح الأرض، لكنها تشغل مساحة وتترك ثقوبًا عند النقل. اختر التعليق فقط إذا…
Pneumatic Transfer Lifting Table for Upper and Lower Layer Conveying in Assembly Lines: Structure, Working Principle and Application The pneumatic transfer lifting table is a core non-standard automated auxiliary component for the connection of upper and lower layers of assembly/conveying lines. It relies on pneumatic power to achieve vertical lifting of the worktable surface, and…
To integrate a welding robot with an automated tilting fixture, first calculate the robot payload (≥1.2× gun + wire + fixture) and reach (≥half part length + 200 mm). Size the positioner torque T = 1.5–2×(m g rG + J α), keep inertia ratio ≤5 and deflection ≤L/1000. Link both via EtherCAT for 7-axis coordinated…
The hub motor for scooters features a outer rotor permanent magnet brushless DC motor as its core, integrated with a planetary reduction system and braking/sensing components. Its production follows a closed-loop process of “precision component processing → stator/rotor manufacturing → assembly integration → testing and aging”, with key controls on air gap uniformity, bearing preload…
The general-purpose overhead conveyor line is core logistics equipment for automobile assembly, featuring three-dimensional space utilization and flexible adaptation to high-low stations. Its main types include EMS, FDS, overhead chain conveyor and T.T.S, each with distinct load capacities and application scenarios. It boasts high flexibility, stability and efficiency, adapting to multi-model mixed assembly, and will…
A moving assembly line boosts e-scooter productivity and quality by splitting the vehicle into short, standardized, error-proofed stations. One-time fixture and AGV pull cut handling 90 % and line-side inventory to 4 h; parallel sub-assembly balances work at 93 % and halves takt to 45 s. Servo spindles with real-time torque curves lift first-time yield…