The general-purpose overhead conveyor line is core logistics equipment for automobile assembly, featuring three-dimensional space utilization and flexible adaptation to high-low stations. Its main types include EMS, FDS, overhead chain conveyor and T.T.S, each with distinct load capacities and application scenarios. It boasts high flexibility, stability and efficiency, adapting to multi-model mixed assembly, and will…
The buried plate chain conveyor line is a key equipment for universal automobile assembly, featuring a robust structure with drive/tensioning units, heavy-duty chains, anti-skid platform plates and an intelligent electric control system. It offers adjustable speed (2-6m/min), high load capacity (2T per workstation) and stable, low-noise operation. Its underground design saves floor space, and it…
Roller conveyors are essential for packaging lines, handling cartons, pallets and bags in processes like sealing, labeling and palletizing, boasting stable conveyance and flexible equipment docking. Modular in structure, they include frames, rollers, auxiliaries and a power system (for powered models), with variants by power (non-powered/powered), layout and load capacity. Key parameters cover roller specs,…
This servo-driven multi-platform synchronous lifting system with worm gear screw jacks is an electromechanical integration solution core-composed of servo motors, worm gear screw jack arrays, and a high-precision synchronous control unit (supporting EtherCAT/Profinet), which converts rotary motion into linear lifting via worm gear transmission and achieves multi-platform synchronization through closed-loop error compensation, with a conventional…
Pneumatic Transfer Lifting Table for Upper and Lower Layer Conveying in Assembly Lines: Structure, Working Principle and Application The pneumatic transfer lifting table is a core non-standard automated auxiliary component for the connection of upper and lower layers of assembly/conveying lines. It relies on pneumatic power to achieve vertical lifting of the worktable surface, and…
The hub motor for scooters features a outer rotor permanent magnet brushless DC motor as its core, integrated with a planetary reduction system and braking/sensing components. Its production follows a closed-loop process of “precision component processing → stator/rotor manufacturing → assembly integration → testing and aging”, with key controls on air gap uniformity, bearing preload…
Electric Scooter Hub Motor Assembly Line Electric Scooter Hub Motor Assembly Line 1. Production Process The electric scooter hub motor assembly line adopts an automated assembly line operation mode, focusing on four core links: “Component Pre-assembly → Core Assembly → Performance Testing → Finished Product Packaging”. The specific process is as follows: Component Loading and…
Multi-axis Servo Tightening Machine for Hub Motors The multi-axis servo tightening machine for hub motors is a high-precision tightening device developed for the assembly scenario of new energy vehicle hub motors. Adopting multi-axis synchronous control technology, it can complete the precise tightening operation of multiple bolts of the hub motor simultaneously. The equipment integrates a…
This two-wheel electric motorcycle / scooter assembly process, aligned with top domestic manufacturers’ standards, follows a systematic workflow centered on the frame, adhering to “mechanics first, electronics second; inner parts first, outer parts later” principles. Starting with pre-assembly preparation (material sorting, tool calibration), it proceeds through 10 core stages: chassis pre-assembly, motor/transmission fitting, suspension installation,…
Daily maintenance is crucial for ensuring the stable operation, efficiency and safety of industrial robots on assembly lines, which can reduce failure rates and extend service life. Classified by cycles (daily, weekly, monthly, quarterly and annual), maintenance mainly includes appearance inspection, operational status monitoring, cleaning, lubrication, fastening, component inspection and replacement, as well as calibration…
Tractors consist of eight core systems, including power, transmission, traveling, steering, braking, hydraulic, electrical systems, and working devices, which collaborate to realize power output, driving control, and operational functions. Their assembly follows the process of sub-assembly pre-installation, final assembly, and commissioning testing, ensuring precise component matching and reliable performance. The assembly line adopts a modular,…
Industrial robots, conveyor lines and assembly lines are the core components of modern automated manufacturing systems, with distinct roles and close collaboration. Industrial robots are programmable devices for precise tasks like welding and assembly, while conveyor lines act as logistics links for continuous material transportation. Assembly lines integrate both into systematic production platforms, coordinating processes…
Customizing an assembly line requires fully considering product characteristics, production scale, cost constraints and other factors, with obvious differences between home appliances and automobiles. Home appliance assembly lines need to balance automation and cost according to product size and batch size, with flexible adjustment space for iteration. Automobile assembly lines focus on high precision and…
Automobile factories rely on eight main types of assembly conveyors to ensure efficient and orderly production, each tailored to specific operational needs. Overhead and chain slat conveyors handle medium-heavy to heavy loads, ideal for body transfer and heavy assembly transportation. Floor slat and skid conveyors offer high positioning accuracy, supporting precision processes like chassis and…
Conveyor-assisted assembly converts idle handling time into productive work, lifting home-appliance output by 50 % and engine-line utilisation to 95 %. Accurate positioning and RFID pallets cut defects and mix-ups to near zero while saving 30 % floor space and 65 % manual-handling injuries. Modular rollers and magnetically driven tracks allow model change-overs in minutes…
