Production-Lines

Small-scale vehicle assembly line customization offers flexible, cost-effective solutions for overseas markets with limited capacity and investment. These modular, semi-automated production lines (1,000–10,000 units/year) adapt to local conditions like unstable power, limited skilled labor, and strict import regulations. By utilizing CKD assembly, simplified logistics, and progressive automation, manufacturers can establish sustainable operations in developing regions…

The parallel light tunnel is essential equipment for vehicle paint quality inspection, utilizing high-uniformity parallel LED sources (5000K-6500K, Ra≥90) to amplify surface defects like scratches and orange peel through specular reflection. This 6-24m enclosed structure enables comprehensive, consistent detection independent of ambient conditions, significantly reducing subjective judgment errors while ensuring efficient final inspection before vehicle…

This article details the design and construction of pits and reinforced concrete foundations for conveyor line installation. Pits accommodate drive units, tensioning devices, and maintenance access, with types ranging from shallow trenches to deep excavations requiring ventilation and drainage. Foundation options include spread footings, strip foundations, raft slabs, and pile foundations, selected based on load…

The modular free flow chain conveyor system utilizes a differential chain mechanism enabling pallets to travel at double the chain speed, ensuring efficient and flexible material handling. Featuring standardized aluminum or steel construction, variable-frequency drive systems, and configurable load capacities from 10kg to 1000kg per station, it supports diverse industrial applications including electronics assembly, automotive…

Electric motorcycle assembly efficiency requires blending Lean Manufacturing’s waste elimination and quality-built-in philosophy with Assembly Line’s standardized takt and automation. This integration—termed “Lean Line”—combines continuous flow, error-proofing, and JIT pull systems with balanced workstations and intelligent logistics. The result delivers superior productivity, minimal inventory, high first-pass yield, and flexibility to handle diverse models, making it…

The general-purpose overhead conveyor line is core logistics equipment for automobile assembly, featuring three-dimensional space utilization and flexible adaptation to high-low stations. Its main types include EMS, FDS, overhead chain conveyor and T.T.S, each with distinct load capacities and application scenarios. It boasts high flexibility, stability and efficiency, adapting to multi-model mixed assembly, and will…

The buried plate chain conveyor line is a key equipment for universal automobile assembly, featuring a robust structure with drive/tensioning units, heavy-duty chains, anti-skid platform plates and an intelligent electric control system. It offers adjustable speed (2-6m/min), high load capacity (2T per workstation) and stable, low-noise operation. Its underground design saves floor space, and it…

Roller conveyors are essential for packaging lines, handling cartons, pallets and bags in processes like sealing, labeling and palletizing, boasting stable conveyance and flexible equipment docking. Modular in structure, they include frames, rollers, auxiliaries and a power system (for powered models), with variants by power (non-powered/powered), layout and load capacity. Key parameters cover roller specs,…

This servo-driven multi-platform synchronous lifting system with worm gear screw jacks is an electromechanical integration solution core-composed of servo motors, worm gear screw jack arrays, and a high-precision synchronous control unit (supporting EtherCAT/Profinet), which converts rotary motion into linear lifting via worm gear transmission and achieves multi-platform synchronization through closed-loop error compensation, with a conventional…

Pneumatic Transfer Lifting Table for Upper and Lower Layer Conveying in Assembly Lines: Structure, Working Principle and Application The pneumatic transfer lifting table is a core non-standard automated auxiliary component for the connection of upper and lower layers of assembly/conveying lines. It relies on pneumatic power to achieve vertical lifting of the worktable surface, and…

The hub motor for scooters features a outer rotor permanent magnet brushless DC motor as its core, integrated with a planetary reduction system and braking/sensing components. Its production follows a closed-loop process of “precision component processing → stator/rotor manufacturing → assembly integration → testing and aging”, with key controls on air gap uniformity, bearing preload…

Electric Scooter Hub Motor Assembly Line Electric Scooter Hub Motor Assembly Line 1. Production Process The electric scooter hub motor assembly line adopts an automated assembly line operation mode, focusing on four core links: “Component Pre-assembly → Core Assembly → Performance Testing → Finished Product Packaging”. The specific process is as follows: Component Loading and…

Multi-axis Servo Tightening Machine for Hub Motors The multi-axis servo tightening machine for hub motors is a high-precision tightening device developed for the assembly scenario of new energy vehicle hub motors. Adopting multi-axis synchronous control technology, it can complete the precise tightening operation of multiple bolts of the hub motor simultaneously. The equipment integrates a…

This two-wheel electric motorcycle / scooter assembly process, aligned with top domestic manufacturers’ standards, follows a systematic workflow centered on the frame, adhering to “mechanics first, electronics second; inner parts first, outer parts later” principles. Starting with pre-assembly preparation (material sorting, tool calibration), it proceeds through 10 core stages: chassis pre-assembly, motor/transmission fitting, suspension installation,…

Daily maintenance is crucial for ensuring the stable operation, efficiency and safety of industrial robots on assembly lines, which can reduce failure rates and extend service life. Classified by cycles (daily, weekly, monthly, quarterly and annual), maintenance mainly includes appearance inspection, operational status monitoring, cleaning, lubrication, fastening, component inspection and replacement, as well as calibration…