How Many Workers Are Needed for a Tractor Final Assembly Workshop?
This is a manpower allocation plan for a tractor final assembly workshop, covering rear axle, gearbox, case assembly, pre-paint line, painting, and four final assembly lines as well as the test run section. It specifies the required number of personnel for each process when the daily output is 30 units and 40 units respectively. The total manpower needed is 135 people for 30 units per day and 180 people for 40 units per day, ensuring the rational arrangement of personnel to meet production needs.
Tractor Final Assembly Workshop
Manpower Allocation Plan
Rear Axle Section
No.
Process Name
Manpower for 30 units/day
Manpower for 40 units/day
1
Housing Line-on
1
1
2
External Assembly
–
–
3
PTO Shaft Sub-assembly
1
1
4
PTO & Dual Gear Assembly
–
1
5
Dual Gear Sub-assembly
2
2
6
Small Bevel Gear Sub-assembly
–
–
7
Differential Sub-assembly
–
–
8
Left & Right Bearing Housing Bearing Press-fitting
1
2
9
Left & Right Bearing Housing Assembly
–
–
10
Small Bevel Gear Assembly
–
1
11
Main & Driven Gear Clearance Adjustment
–
–
12
PTO & Differential Lock Control Mechanism Assembly
1
1
13
Handbrake Assembly Assembly
–
–
14
PTO Intermediate Shaft Assembly
–
1
15
Top Cover Assembly
–
–
16
Brake, Gear Ring, Left & Right Drive Shaft & Stud Bolt Assembly
2
2
17
Line-off
–
–
18
Planetary Gear Needle Roller Assembly
2
2
19
Planet Carrier Assembly
–
–
20
Drive Shaft Bolt Press-fitting
2
2
21
Drive Shaft Sub-assembly
–
–
22
Transfer Case Assembly
1
1
23
Housing Cleaning (Cleaning time: 1 min)
–
–
24
Material Handler
2
2
25
Team Leader
1
1
26
Section Supervisor
1
1
Total
17
21
Gearbox Section
No.
Process Name
Manpower for 30 units/day
Manpower for 40 units/day
1
Housing Line-on
1
1
2
Parts Rack Line-on
–
–
3
Release Fork Shaft Bushing Assembly
–
–
4
Limit Seat, Rubber Plug & Cup Plug Assembly
–
–
5
Countershaft Assembly & Pressure Plate Assembly
1
1
6
Output Shaft, Reverse Countershaft & Inner Gear Ring Assembly
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